Constant CURRENT_LIMIT_VIOLATIONs

Hi, I have a new micro ODrive on a FingerTech FT1806 motor and an external SPI encoder. I keep getting CURRENT_LIMIT_VIOLATION errors even though I’ve put the current limits up really high. I’ve tried increasing the current_control_bandwidth and other items I’ve read about on the forum but no luck. I could really use some help.

I captured a triggering event using the webgui, I’ll see if I can post it here.
odrive_current_limit

I’ll also attach my current config - I have tried various settings changes but this is my latest. It doesn’t look like the current actually goes over my limits so I’m not sure why the error is triggered.

{
“axis0.commutation_mapper.config.approx_init_pos”: 0.0,
“axis0.commutation_mapper.config.approx_init_pos_valid”: false,
“axis0.commutation_mapper.config.circular_output_range”: 1.0,
“axis0.commutation_mapper.config.circular”: true,
“axis0.commutation_mapper.config.index_gpio”: 4,
“axis0.commutation_mapper.config.index_offset”: 0.0,
“axis0.commutation_mapper.config.index_offset_valid”: false,
“axis0.commutation_mapper.config.offset”: -2.5144221782684326,
“axis0.commutation_mapper.config.offset_valid”: true,
“axis0.commutation_mapper.config.passive_index_search”: false,
“axis0.commutation_mapper.config.scale”: 7.0,
“axis0.commutation_mapper.config.use_endstop”: false,
“axis0.commutation_mapper.config.use_index_gpio”: false,
“axis0.config.I_bus_hard_max”: Infinity,
“axis0.config.I_bus_hard_min”: -Infinity,
“axis0.config.I_bus_soft_max”: Infinity,
“axis0.config.I_bus_soft_min”: -Infinity,
“axis0.config.P_bus_soft_max”: Infinity,
“axis0.config.P_bus_soft_min”: -Infinity,
“axis0.config.calib_range”: 0.019999999552965164,
“axis0.config.calib_scan_distance”: 8.0,
“axis0.config.calib_scan_vel”: 2.0,
“axis0.config.commutation_encoder_bandwidth”: NaN,
“axis0.config.commutation_encoder”: 5,
“axis0.config.dir_gpio_pin”: 11,
“axis0.config.enable_error_gpio”: false,
“axis0.config.enable_step_dir”: false,
“axis0.config.enable_watchdog”: false,
“axis0.config.encoder_bandwidth”: 1000.0,
“axis0.config.error_gpio_pin”: 8,
“axis0.config.index_search_at_target_vel_only”: false,
“axis0.config.init_pos”: NaN,
“axis0.config.init_torque”: 0.0,
“axis0.config.init_vel”: 0.0,
“axis0.config.load_encoder”: 5,
“axis0.config.startup_closed_loop_control”: false,
“axis0.config.startup_encoder_index_search”: false,
“axis0.config.startup_encoder_offset_calibration”: false,
“axis0.config.startup_homing”: false,
“axis0.config.startup_max_wait_for_ready”: 3.0,
“axis0.config.startup_motor_calibration”: false,
“axis0.config.step_dir_always_on”: false,
“axis0.config.step_gpio_pin”: 10,
“axis0.config.torque_soft_max”: Infinity,
“axis0.config.torque_soft_min”: -Infinity,
“axis0.config.watchdog_timeout”: 0.0,
“axis0.config.anticogging.calib_bidirectional”: true,
“axis0.config.anticogging.calib_coarse_integrator_gain”: 10.0,
“axis0.config.anticogging.calib_coarse_tuning_duration”: 60.0,
“axis0.config.anticogging.calib_end_vel”: 0.15000000596046448,
“axis0.config.anticogging.calib_fine_dist_scale”: 1.0,
“axis0.config.anticogging.calib_fine_tuning_duration”: 120.0,
“axis0.config.anticogging.calib_start_vel”: 1.0,
“axis0.config.anticogging.enabled”: false,
“axis0.config.anticogging.max_torque”: 0.15000000596046448,
“axis0.config.calibration_lockin.accel”: 3.183098793029785,
“axis0.config.calibration_lockin.current”: 5.0,
“axis0.config.calibration_lockin.ramp_distance”: 0.5,
“axis0.config.calibration_lockin.ramp_time”: 0.4000000059604645,
“axis0.config.calibration_lockin.vel”: 6.36619758605957,
“axis0.config.can.bus_voltage_msg_rate_ms”: 0,
“axis0.config.can.encoder_msg_rate_ms”: 0,
“axis0.config.can.error_msg_rate_ms”: 0,
“axis0.config.can.heartbeat_msg_rate_ms”: 100,
“axis0.config.can.input_torque_scale”: 1000,
“axis0.config.can.input_vel_scale”: 1000,
“axis0.config.can.iq_msg_rate_ms”: 0,
“axis0.config.can.node_id”: 16,
“axis0.config.can.powers_msg_rate_ms”: 0,
“axis0.config.can.temperature_msg_rate_ms”: 0,
“axis0.config.can.torques_msg_rate_ms”: 0,
“axis0.config.can.version_msg_rate_ms”: 0,
“axis0.config.general_lockin.accel”: 20.0,
“axis0.config.general_lockin.current”: 3.0,
“axis0.config.general_lockin.finish_distance”: 100.0,
“axis0.config.general_lockin.finish_on_distance”: false,
“axis0.config.general_lockin.finish_on_vel”: false,
“axis0.config.general_lockin.initial_pos”: 0.0,
“axis0.config.general_lockin.ramp_distance”: 3.1415927410125732,
“axis0.config.general_lockin.ramp_time”: 0.4000000059604645,
“axis0.config.general_lockin.vel”: 40.0,
“axis0.config.motor.acim_autoflux_attack_gain”: 10.0,
“axis0.config.motor.acim_autoflux_decay_gain”: 1.0,
“axis0.config.motor.acim_autoflux_enable”: false,
“axis0.config.motor.acim_autoflux_min_Id”: 10.0,
“axis0.config.motor.acim_gain_min_flux”: 10.0,
“axis0.config.motor.acim_nominal_slip_vel”: 2.3399999141693115,
“axis0.config.motor.bEMF_FF_enable”: false,
“axis0.config.motor.calibration_current”: 3.0,
“axis0.config.motor.current_control_bandwidth”: 1500.0,
“axis0.config.motor.current_hard_max”: 100.0,
“axis0.config.motor.current_slew_rate_limit”: 10000.0,
“axis0.config.motor.current_soft_max”: 10.0,
“axis0.config.motor.direction”: 1.0,
“axis0.config.motor.ff_pm_flux_linkage”: 0.0,
“axis0.config.motor.ff_pm_flux_linkage_valid”: false,
“axis0.config.motor.fw_enable”: false,
“axis0.config.motor.fw_fb_bandwidth”: 500.0,
“axis0.config.motor.fw_mod_setpoint”: 0.6103333234786987,
“axis0.config.motor.motor_model_l_d”: 0.0,
“axis0.config.motor.motor_model_l_dq_valid”: false,
“axis0.config.motor.motor_model_l_q”: 0.0,
“axis0.config.motor.motor_type”: 0,
“axis0.config.motor.phase_inductance”: 2.354069692955818e-05,
“axis0.config.motor.phase_inductance_valid”: true,
“axis0.config.motor.phase_resistance”: 0.08217086642980576,
“axis0.config.motor.phase_resistance_valid”: true,
“axis0.config.motor.pole_pairs”: 7,
“axis0.config.motor.power_torque_report_filter_bandwidth”: 8000.0,
“axis0.config.motor.resistance_calib_max_voltage”: 1.0,
“axis0.config.motor.sensorless_observer_gain”: 1000.0,
“axis0.config.motor.sensorless_pll_bandwidth”: 1000.0,
“axis0.config.motor.sensorless_pm_flux_linkage”: 0.0,
“axis0.config.motor.sensorless_pm_flux_linkage_valid”: false,
“axis0.config.motor.torque_constant”: 0.0035956520587205887,
“axis0.config.motor.wL_FF_enable”: false,
“axis0.config.sensorless_ramp.accel”: 31.83098793029785,
“axis0.config.sensorless_ramp.current”: 3.0,
“axis0.config.sensorless_ramp.finish_distance”: 15.915493965148926,
“axis0.config.sensorless_ramp.finish_on_distance”: false,
“axis0.config.sensorless_ramp.finish_on_vel”: true,
“axis0.config.sensorless_ramp.initial_pos”: 0.0,
“axis0.config.sensorless_ramp.ramp_distance”: 0.5,
“axis0.config.sensorless_ramp.ramp_time”: 0.4000000059604645,
“axis0.config.sensorless_ramp.vel”: 63.6619758605957,
“axis0.controller.config.absolute_setpoints”: false,
“axis0.controller.config.circular_setpoint_range”: 1.0,
“axis0.controller.config.circular_setpoints”: false,
“axis0.controller.config.commutation_vel_scale”: 1.0,
“axis0.controller.config.control_mode”: 2,
“axis0.controller.config.enable_gain_scheduling”: false,
“axis0.controller.config.enable_overspeed_error”: true,
“axis0.controller.config.enable_torque_mode_vel_limit”: true,
“axis0.controller.config.enable_vel_limit”: true,
“axis0.controller.config.gain_scheduling_width”: 0.0010000000474974513,
“axis0.controller.config.homing_speed”: 0.25,
“axis0.controller.config.inertia”: 0.0,
“axis0.controller.config.input_filter_bandwidth”: 20.0,
“axis0.controller.config.input_mode”: 2,
“axis0.controller.config.pos_gain”: 20.0,
“axis0.controller.config.spinout_electrical_power_bandwidth”: 20.0,
“axis0.controller.config.spinout_electrical_power_threshold”: 10.0,
“axis0.controller.config.spinout_mechanical_power_bandwidth”: 20.0,
“axis0.controller.config.spinout_mechanical_power_threshold”: -10.0,
“axis0.controller.config.steps_per_circular_range”: 1024,
“axis0.controller.config.torque_ramp_rate”: 0.009999999776482582,
“axis0.controller.config.use_commutation_vel”: false,
“axis0.controller.config.use_load_encoder_for_commutation_vel”: false,
“axis0.controller.config.vel_gain”: 0.0010000000474974513,
“axis0.controller.config.vel_integrator_gain”: 0.0,
“axis0.controller.config.vel_integrator_limit”: Infinity,
“axis0.controller.config.vel_limit”: 50.0,
“axis0.controller.config.vel_limit_tolerance”: 10.0,
“axis0.controller.config.vel_ramp_rate”: 75.0,
“axis0.enable_pin.config.debounce_ms”: 50,
“axis0.enable_pin.config.enabled”: false,
“axis0.enable_pin.config.gpio_num”: 65535,
“axis0.enable_pin.config.is_active_high”: false,
“axis0.enable_pin.config.offset”: 0.0,
“axis0.interpolator.config.dynamic”: true,
“axis0.max_endstop.config.debounce_ms”: 50,
“axis0.max_endstop.config.enabled”: false,
“axis0.max_endstop.config.gpio_num”: 0,
“axis0.max_endstop.config.is_active_high”: false,
“axis0.max_endstop.config.offset”: 0.0,
“axis0.mechanical_brake.config.gpio_num”: 0,
“axis0.mechanical_brake.config.is_active_low”: true,
“axis0.min_endstop.config.debounce_ms”: 50,
“axis0.min_endstop.config.enabled”: false,
“axis0.min_endstop.config.gpio_num”: 0,
“axis0.min_endstop.config.is_active_high”: false,
“axis0.min_endstop.config.offset”: 0.0,
“axis0.motor.motor_thermistor.config.beta”: 0.0,
“axis0.motor.motor_thermistor.config.enabled”: false,
“axis0.motor.motor_thermistor.config.gpio_pin”: 1,
“axis0.motor.motor_thermistor.config.r_ref”: 0.0,
“axis0.motor.motor_thermistor.config.t_ref”: 25.0,
“axis0.motor.motor_thermistor.config.temp_limit_lower”: 100.0,
“axis0.motor.motor_thermistor.config.temp_limit_upper”: 120.0,
“axis0.pos_vel_mapper.config.approx_init_pos”: 0.0,
“axis0.pos_vel_mapper.config.approx_init_pos_valid”: false,
“axis0.pos_vel_mapper.config.circular_output_range”: 1.0,
“axis0.pos_vel_mapper.config.circular”: false,
“axis0.pos_vel_mapper.config.index_gpio”: 4,
“axis0.pos_vel_mapper.config.index_offset”: 0.0,
“axis0.pos_vel_mapper.config.index_offset_valid”: false,
“axis0.pos_vel_mapper.config.offset”: 0.0,
“axis0.pos_vel_mapper.config.offset_valid”: false,
“axis0.pos_vel_mapper.config.passive_index_search”: false,
“axis0.pos_vel_mapper.config.scale”: 1.0,
“axis0.pos_vel_mapper.config.use_endstop”: false,
“axis0.pos_vel_mapper.config.use_index_gpio”: false,
“axis0.trap_traj.config.accel_limit”: 75.0,
“axis0.trap_traj.config.decel_limit”: 0.5,
“axis0.trap_traj.config.vel_limit”: 2.0,
“can.config.baud_rate”: 250000,
“can.config.data_baud_rate”: 10000000,
“can.config.protocol”: 1,
“can.config.tx_brs”: 0,
“config.dc_bus_overvoltage_trip_level”: 15.0,
“config.dc_bus_undervoltage_trip_level”: 6.0,
“config.dc_max_negative_current”: -Infinity,
“config.dc_max_positive_current”: Infinity,
“config.enable_uart_a”: false,
“config.gpio0_mode”: 17,
“config.gpio1_mode”: 17,
“config.gpio2_mode”: 17,
“config.gpio3_mode”: 17,
“config.gpio4_mode”: 17,
“config.gpio5_mode”: 17,
“config.gpio6_mode”: 17,
“config.gpio7_mode”: 17,
“config.max_regen_current”: 0.0,
“config.uart0_protocol”: 3,
“config.uart_a_baudrate”: 115200,
“config.usb_cdc_protocol”: 3,
“config.user_config_0”: 0,
“config.user_config_1”: 0,
“config.user_config_2”: 0,
“config.user_config_3”: 0,
“config.user_config_4”: 0,
“config.user_config_5”: 0,
“config.user_config_6”: 0,
“config.user_config_7”: 0,
“config.gpio5_analog_mapping.endpoint”: null,
“config.gpio5_analog_mapping.max”: 0.0,
“config.gpio5_analog_mapping.min”: 0.0,
“config.gpio6_analog_mapping.endpoint”: null,
“config.gpio6_analog_mapping.max”: 0.0,
“config.gpio6_analog_mapping.min”: 0.0,
“config.inverter0.current_hard_max”: 7.900000095367432,
“config.inverter0.current_soft_max”: 7.0,
“config.inverter0.drv_config”: 5913173802956800,
“config.inverter0.mod_magn_max”: 0.6781481504440308,
“config.inverter0.shunt_conductance”: 1.0,
“config.inverter0.temp_limit_lower”: 135.0,
“config.inverter0.temp_limit_upper”: 145.0,
“hall_encoder0.config.edge0”: NaN,
“hall_encoder0.config.edge1”: NaN,
“hall_encoder0.config.edge2”: NaN,
“hall_encoder0.config.edge3”: NaN,
“hall_encoder0.config.edge4”: NaN,
“hall_encoder0.config.edge5”: NaN,
“hall_encoder0.config.edges_calibrated”: false,
“hall_encoder0.config.enabled”: false,
“hall_encoder0.config.hall_polarity_calibrated”: false,
“hall_encoder0.config.hall_polarity”: 0,
“hall_encoder0.config.ignore_illegal_hall_state”: false,
“inc_encoder0.config.cpr”: 8192,
“inc_encoder0.config.enabled”: false,
“spi_encoder0.config.baudrate”: 1687500,
“spi_encoder0.config.biss_c_bits”: 18,
“spi_encoder0.config.delay”: 0.0,
“spi_encoder0.config.max_error_rate”: 0.004999999888241291,
“spi_encoder0.config.mode”: 5,
“spi_encoder0.config.ncs_gpio”: 0,
“spi_encoder1.config.baudrate”: 1687500,
“spi_encoder1.config.biss_c_bits”: 18,
“spi_encoder1.config.delay”: 0.0,
“spi_encoder1.config.max_error_rate”: 0.004999999888241291,
“spi_encoder1.config.mode”: 0,
“spi_encoder1.config.ncs_gpio”: 0
}

I should mention I get the error both when doing velocity control and torque control.

Thanks for the comprehensive info! Looks like the current soft max is set to above the ODrive’s internal current limit – it’ll self-limit to a safe point of 7A, but there’s likely not enough margin to catch current spikes before they exceed the absolute maximum trip current limit of 7.9A. I’d recommend setting axis0.config.motor.current_soft_max to 5A or so and seeing if that helps.

Thanks for the quick reply. Turning current_soft_max down helped a lot.

There’s a bit of a balance I have to make between turning it down to avoid the current limit error and making the system under powered, maybe I’m near the limit of what the setup can handle. I think I’m close to an acceptable configuration now.

This is a great product by the way, nice work!

Totally understood - you should be able to slim down the margins with those feedforwards and the current / encoder bandwidths.

Glad to hear it’s working out for you :slight_smile: very curious what you’re using it with?